Microfluidic Device Design in 2D & 3D | CNC Mill Toolpaths for Prototyping 3D Models | Laser Cutter Integration
Ideal material: soft polymers like elastomers
For mimicking high-pressure and dynamic in vivo environments like the cardiovascular system, soft polymer substrates like PDMS are often preferred. For fabricating such chips, a 2D CAD design is used for prototyping with photolithography and soft lithography.
I have designed 25+ bi-layered chip models for this type of microfabrication, where I gained immense experience and developed intuition in tailoring models specific to design needs like cell culture surface area, microscopic device integrations, and collapse-proof channels that are durable under continuous fluid perfusion with pump systems.
With my experience in hands-on photolithography and soft lithography including the operation of instruments like direct-write micro-patterning systems and mask aligners, I can execute every step of the process as needed.
Ideal material: hard substrates like acrylic-derived polymers
For experimental designs under static conditions, acrylic chips made of materials like PMMA are often preferred. For fabricating such chips, a 2D or 3D CAD design is used for prototyping with CNC milling and/or laser cutting. Intricate toolpaths need to be integrated for 3D model milling.
I have designed multiple tri-layered PMMA chip models and toolpaths for this type of microfabrication, and I have extensive experience in autonomously prototyping PMMA devices and real-time troubleshooting during milling.
With my experience in spearheading every step of the process, I offer personalized consultation sessions for design principles, feedback on CAD models, toolpath integration, and fabrication planning. My visual protocol booklets provide a beginner-friendly experience for understanding the principles of AutoDesk softwares and instruments commonly used in microfabrication.
I am fully trained and experienced in the following instruments:
Maskless photolithography/direct-write micro-patterning system:
· Heidelberg μPG 501 Maskless Aligner
UV photolithography:
· OAI Model 30 Mask Aligner
CNC mill:
· Datron Neo Series 2 (with Datron Next Software)
Laser Cutter:
· Universal Laser Systems 50W CO2 Laser Cutter (with UCP Software)